Welded Wire Mesh Machine: Automated Roll and Panel Mesh Production for Construction and Fencing

Welded Wire Mesh Machine, also known as the Welded Roll Mesh Machine, Steel Mesh Machine, or Roll Mesh Welding Machine is a state-of-the-art piece of equipment designed for the efficient production of welded wire mesh in both rolls and panel sheets. This machine is indispensable in various industries, including construction, mining, and animal husbandry, due to its versatility and high output quality.

Features:

• Automatic Wire Feeding: Both line wires and cross wires are fed automatically from coils, significantly enhancing production efficiency and reducing manual labor requirements.
• Precision Control System: Equipped with servo motors for precise control of crosswire feeding and mesh pulling, ensuring consistent mesh dimensions and superior quality.
• Versatile Wire Compatibility: Capable of processing galvanized wire, black wire, and stainless steel wire to meet diverse production needs.
• Dual Mesh Production Capability: Features middle and side cutters that allow the simultaneous production of two mesh rolls, maximizing productivity.
• Adjustable Welding Transformers: The machine includes transformers with 8 adjustable levels to accommodate different wire diameters ranging from 3mm to 6mm.
• Automated Mesh Handling: Depending on production requirements, the machine can automatically roll the finished mesh or cut it into panels, controlled via a PLC and touchscreen interface.
• High-Quality Welding Electrodes: Utilizes chrome zirconium copper electrodes known for excellent electrical and thermal conductivity, high hardness, and wear resistance, all cooled efficiently to extend their lifespan.
• User-Friendly Operation: The PLC and HMI control system simplifies operation, making it accessible even to operators with minimal training.

Applications:

The Welded Wire Mesh Machine is widely used across industries such as construction, agriculture, and manufacturing. It produces welded wire mesh products used for reinforcing concrete structures, building fences, creating cages, and fabricating shelves and racks.

• Construction Industry: Ideal for creating reinforcing mesh used in roads, bridges, tunnels, airport runways, floors, roofs, walls, and various concrete structures.
• Mining Sector: Produces protective and reinforcing mesh for coal mine roadways.
• Infrastructure Projects: Supplies mesh for expressways, bridge deck pavements, and other critical infrastructure developments.
• Animal Husbandry: Manufactures mesh for animal cages and enclosures.
• General Manufacturing: Suitable for producing wall mesh and other custom mesh products.

Advantages:

• Cost-Effective Production: Designed specifically for efficient production of construction mesh with flexible welding methods, offering a low investment solution without compromising on quality.
• Durable and Reliable Components: Built with renowned international electronic components that are durable and less prone to damage, ensuring long-term operational reliability.
• Flexible Output Options: Capable of producing both rolled mesh and mesh panels simultaneously, meeting diverse customer requirements with a single machine.

Technical Process Overview:

• Wire Straightening and Feeding: Line wires are fed from coils through straightening wheels into the welding system. Cross wires are pre-straightened, cut to length, and precisely dropped into place by SMC-controlled cylinders.
• Welding Operation: The machine welds the wires using high-quality electrodes, resulting in a flat and firm mesh. The cooling system ensures the electrodes maintain optimal performance and longevity.
• Mesh Handling and Finishing: The automated mesh pulling system advances the mesh through the machine. Depending on the desired end product, the mesh is either rolled automatically or cut into panels, all managed by the programmable PLC and touchscreen controls.

Specification