Gabion Mesh Machine: Automatic Wire Mesh Weaving for Gabion Production

The Gabion Mesh Machine is specialized equipment designed for the efficient and precise production of gabion meshes and stone boxes. Also known as a Heavy-Duty Hexagonal Wire Mesh Machine or an Automatic Gabion Mesh Weaving Machine, it is widely used across industries such as landscape protection, construction, agriculture, petroleum, chemical processing, heating pipelines, seawall fortification, hillside stabilization, and major infrastructure projects like roads and bridges. This machine ensures high-quality gabion production, making it an essential tool for projects requiring durable, long-lasting solutions.

Features:

Advanced Control System:

• Mitsubishi PLC and Touch Screen Interface: Facilitates easy operation and monitoring.
• Schneider Electronics and INVT Inverter: Ensures reliable performance and energy efficiency.

Robust Construction:

• Reinforced Crossbeam with Welded Baseplate: A 12mm thick baseplate inside the crossbeam enhances stability and provides strong shock resistance.
• High-Precision Manufacturing: The crossbeam and machine assembly are produced and completed on specialized platforms, guaranteeing superior quality and improved overall performance.

Enhanced Mechanical Design:

• Double Driving Rods: Replaces the traditional single rod with dual rods for higher speed and more stable operation.
• Durable Components:
  • Copper Bushings: Offer excellent wear resistance, improving axis rotation.
  • Cast Steel Wheel Core: Increases durability and longevity.
  • Nodular Cast Iron Cam: Provides robustness and extended service life.
  • Lined Dragging Plate: Extends the lifespan of the dragging mechanism.

Efficient Lubrication System:

• Oil Reuse Mechanism: A special device allows for the recycling of lubrication oil, reducing waste and maintenance costs.

Automated Operation and Safety:

• Automatic Stop Function: The machine halts operation automatically if a wire breaks or when the spiral wire runs out, preventing damage and ensuring safety.
• PLC Touch Screen Frequency Control:
  • Variable Motor Speed: Adjusts motor speed based on different wire diameters.
  • Buffer Function: Smoothens rapid speed changes to protect the machine.
  • Production Tracking: Capable of annual output counting.
  • Energy Saving: Achieves up to 30% energy reduction.

Comprehensive Automation:

• 100% Automatic Processes: Capable of weaving, cutting, conveying, and edging the gabion mesh without manual intervention, thereby increasing production efficiency and lowering costs.
• Stable Operation: Utilizes hydraulic drive and PLC automatic control for low noise and high efficiency.

Specifications:

Wire Diameter: 2.0mm to 4.0mm

Mesh Size: 100mm x 120mm

Mesh Width: Up to 2600mm, adjustable as needed

Materials Compatible: Galvanized Wire, PVC Coated Wire, Black Annealed Wire, Stainless Steel Wire

Production Speed: ≥2.7 meters per minute

Machine Dimensions (L x W x H): 7200mm x 1400mm x 2400mm

Machine Weight: 18.5 tons

Power Requirements: 30kW, 3-phase AC380V, 50Hz

Included Features:

• Advanced Automatic Controller
• Speed Adjustable via Inverter
• Emergency Stop System

Applications:

The gabion mesh produced by this machine serves multiple purposes across various industries due to its excellent corrosion and oxidation resistance.

Landscape and Environmental Protection:

• Seawalls and Riverbanks: Prevents erosion and reinforces shorelines.
• Hillside Stabilization: Supports slopes to prevent landslides.
• Road and Bridge Construction: Reinforces structures and provides foundational support.

Construction Industry:

• Mesh Containers and Stone Cages: Used for retaining walls and decorative facades.
• Isolation Walls: Acts as barriers in construction sites.

Agriculture and Animal Husbandry:

• Poultry Fencing: Provides secure enclosures for livestock.
• Garden Fencing: Used in horticulture for plant support and protection.

Industrial Applications:

• Petroleum and Chemical Industries: Serves as protective covers and filtration media.
• Heating Pipes: Offers insulation and protection for piping systems.
• Boiler Covers: Used in manufacturing facilities for safety and efficiency.

Food Processing Industry:

• Protective Barriers: Ensures safe and hygienic processing environments.

Prameters