Fence Panel Welding Machine

Fence Panel Welding Machine: Automated 3D Fence Mesh Production

Fence Panel Welding Machine, also known as the 3D Fence Panel Mesh Welding Machine, automates the efficient production of fence panels by weaving, cutting, and welding wires. It features an easy-to-use touch screen control system and feeds both line and cross wires from pre-cut pieces, which speeds up production and enhances quality. Key features include high efficiency, consistent welding pressure for strong and flat panels, simple operation requiring only two people, and low maintenance due to high-quality components. This machine is widely used to produce fence panels for railways, highways, airports, bridges, construction sites, storage racks, industrial parks, residential areas, and public facilities
Fence Panel Welding Machine

Fence Panel Welding Machine also known as the 3D Fence Panel Mesh Welding Machine, are engineered to produce a wide range of high-quality fence panels tailored to your specific needs. Equipped with a PLC (Programmable Logic Controller) control system and intuitive touch screen input, these machines offer intelligent, efficient, and user-friendly operation.

Features:

Intelligent Control System:

  • PLC with Touch Screen and Keyboard Input: Offers dual input methods for greater flexibility and ease of use, making the machine more intelligent and user-friendly.
  • Electrical Synchronous Control Technology: Ensures precise welding and central control through a sophisticated PLC program system.

Versatile Wire Feeding Options:

  • Line and Cross Wire Feeding: Both wires can be fed from pre-cut wires or off-coils, depending on production requirements.
  • Automatic Cross Wire Feeding: Features multi-hopper systems that automatically feed cross wires, enhancing production efficiency.
  • Optional Automatic Line Wire Feeding: While line wires can be manually placed, an automatic feeding option is available to further increase efficiency.

High Production Efficiency:

  • European Welding Technology: Utilizes advanced welding techniques to significantly boost production rates.
  • Servo Motor Mesh Pulling: Employs servo motors for repeated and precise mesh pulling, ensuring consistent quality.

Adjustable Mesh Specifications:

  • Variable Wire Thickness: Handles wire diameters ranging from 2mm to 8mm, accommodating various fence panel types including 6-5-6 and 8-6-8 configurations.
  • Customizable Width and Spacing: Mesh widths from 1500mm up to 3700mm, with line wire spacing starting from 25mm.
  • Infinitely Adjustable Cross Wire Steps: Allows for random adjustment of weft distances on the same mesh sheet.

High Welding Quality:

  • Individual Cylinder Control: Each welding head is controlled by its own cylinder, ensuring uniform welding pressure and strong, flat welds.
  • Stainless Steel Compatibility: Capable of working with almost all types of stainless steel, broadening application possibilities.

Ease of Operation and Maintenance:

  • Minimal Staffing Requirements: The entire production line can be efficiently operated by just two staff members.
  • Durable Components: Incorporates foreign-brand electronic components for extended service life and reduced maintenance costs.

Customization and Auxiliary Options:

  • Tailor-Made Solutions: Machines can be customized to meet specific client requirements, including auxiliary devices and accessories.
  • V-Pressing Capabilities: Offers both in-line and separate V-pressing options to suit different production needs.
  • Various Stacking Methods: Supports every type of stacking, providing flexibility in post-production handling.

Applications:

The 2D and 3D fence panels produced by our machines are constructed from high-quality steel. To enhance aesthetic appeal and resist corrosion, the panels are typically galvanized and then coated with paint. This process results in a neat appearance, suitability for harsh weather conditions, and long-lasting durability.

  • Road and Railway Safety: Manufacturing fence meshes for highways, railways, and airport bridges to enhance safety and security.
  • Industrial Facilities: Creating enclosures for factories and warehouses to ensure internal safety and asset protection.
  • Residential Areas: Providing secure and private fencing solutions for housing developments and residential communities.
  • Public Infrastructure: Producing fences for parks, airports, stations, stadiums, and other public facilities.
  • Storage Solutions: Crafting mesh panels suitable for goods shelves and storage racks in commercial settings.

Main parameter of welded mesh fence machine IVI-01:

 Wire diameter      2.8-3.2mmRated voltage380v
Welding aperture50*50-200*200mmRated electrical powercustomized
Width of mesh1200mmOverall dimension1.8*2.5*1.8m
Number of electrodescustomizedMachine weight3.2T
Welding speed60 times/min  

Main parameter of welded mesh fence machine IVI-02:

 Wire diameter      3-6mmRated voltage220V/380 V
Welding aperture50×50-400x400mmRated electrical power50-60Hz
Width of mesh2500mmOverall dimension4.3mx2.8mx1.4m
Number of electrodescustomizedMachine weight4T
Welding speed50 times/minutes  
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